Production Optimization

Economic optimization of CHP plant work plan in 24 .. 72h horizon and longer, and production execution optimization considering:

Heat and electricity demand forecasts

Production equipment models

Electricity price forecast

Energy storage (electrical and heat)

Fuel costs, emissions, certificates of origin

RES

Equipment availability

Capacity Market requirements

Digital Twins

Digital models of equipment and process (Digital Twins) – for optimization, simulation, process diagnostics and operator training

APC

Optimal process control (APC) using multidimensional supervisory controller

Energy Management

Electricity demand management, management of multiple heat and electricity sources

Production Performance Monitoring

Monitoring and analysis of production KPIs, including:

Monitoring

Acquisition and processing of current and historical measurement data

Validation of measurement data (simple formulas or advanced calculations, as appropriate), faulty data is automatically replaced with substitute values when necessary

Analysis and reliable reporting of production data, including production indicators – one version of truth available in real time

Plant energy balance

Energy media monitoring

Reporting for internal and external entities

Approval matrix for selected reports

Boiler and turbine efficiency calculations

Operational Knowledge Bases

Supplementing analyzed measurement values with context in the form of production staff notes. Means and objectives:

Shift logs / brigades, production masters, maintenance personnel logs associated with measurement data

Building plant operational knowledge base

Supplementing notes with measurement data illustrating the situation

Extraction of key information using AI

Production information aggregation – decision material collection

Action effectiveness analysis

Proper interpretation of measurement data, also for diagnostic purposes